Lean Six Sigma 

What is Lean Six Sigma?

Lean Six Sigma is an evidence-based, data-driven improvement methodology that places a higher priority on fault prevention than defect discovery. By lowering variance, waste, and cycle time and encouraging the adoption of work standardisation and flow, it boosts customer satisfaction and bottom-line results while giving businesses a competitive edge. Every employee should take part in it, and it applies whenever there is variance and waste.

Differentiating between Lean, and six sigma

  • Lean methodology: has been referred to as a philosophy, a way of thinking, and a toolkit for process improvement. It was developed in the 1940s. Lean, at its foundation, is a common strategy for streamlining transactional and manufacturing processes by reducing waste and enhancing flow while maintaining customer value.
  • Six Sigma: is a method of process improvement that raises output quality by lowering errors. It was developed in the 1980s. A statistical idea that states a process only generates 3.4 flaws for every million chances is the basis for the moniker "Six Sigma" (DPMO). Therefore, Six Sigma can also be seen as a target where processes not only encounter fewer problems but do so consistently (low variability).
  • Lean and Six Sigma combined: offers a methodical methodology and comprehensive toolkit to assist staff in strengthening their problem-solving abilities. Lean and Six Sigma both have their roots in the Scientific Method, and when used together, they can help organizations foster a culture of problem-solving. Thus, "finding a better way" develops into a daily habit. Combining these approaches gives you the best chance of using the proper attitude, strategy, and tools to address the issue.

The Lean Six Sigma Process

DMAIC is a 5-step procedure used by Lean Six Sigma to enhance processes and address issues.

  • Define Phase: Identify the issue
  • Measure Phase: Quantify the problem
  • Analyze Phase: Determine the issue's root cause
  • Improve Phase: Address the underlying issue and assess the progress.
  • Control Phase: Keep making progress and strive towards excellence.

What Advantages Do Lean Six Sigma Techniques Offer?

Every day, businesses have to deal with new issues and increased prices. The following are some ways that Lean Six Sigma gives you a competitive edge:

  • Process streamlining produces greater client loyalty and improved customer experience
  • Higher bottom-line results are achieved by creating process flows that are more efficient.
  • Fault prevention instead of defect detection lowers costs and eliminates waste.
  • The ability to adapt to daily obstacles and increase organizational "nimbleness" is a result of standardizing processes.
  • Capacity and profitability grow as lead times get shorter.
  • Staff involvement in the project boosts morale and speeds up employee development.

To get access to the full experience, and train for the official certification exam, check our Lean Six Sigma Green Belt training course 

 

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